Extrusion lines

KOMAX extrusion lines for profiles production

KOMAX offers extrusion lines engineered for the production of profiles with different shape and size, for all customers that need to combine very interesting production speeds with high technological content and the highest quality of materials.

These lines are supplied with different models of KOMAX extruders, according the customer needs, including the universal extruder type ELIPSE model, the powerful extruder type ARC model, premium and best in performance HELICAL model (see the dedicated sections on our website for more details regarding these extruders).

Which applications for Komax extrusion lines for profiles ?

A KOMAX extrusion line for profiles is engineered for single layer and multilayers products with several different application on.

  • Automotive (e.g. sealing parts…)
  • Home (e.g. roller shutters, base boards, door profiles, windows, furniture…)
  • Swimming pool (e.g. tile, board…)
  • Electrical (e.g. ducts for wires…)

 

Available types of KOMAX extrusion lines for profiles

KOMAX offers a wide range of extrusion lines for profiles in order to produce:

  • Complex profiles
  • Profiles with thin thickness
  • Heavy profiles with big thickness

The profiles can be rigid or flexible with different weight from some grams to different kilograms per linear meter, including very accurate cutting solutions, from few millimetres to some meters, without line stopping.

KOMAX lines extrude the most requested thermoplastic compounds on the market, as: PVC (rigid and soft) ABS, PP (solid and foamed), PE with different densities, re-granulated PE and PVC, PA, PU….

Motor and drive

All our machines are equipped with high energy efficiency gearboxes and motors, to guarantee our customers low energy consumption.

Liquid-cooled gearmotors are available for the highest energy efficiency on extruders with the maximum containment of noise levels.

The use of the latest generation of Siemens and Lenze drives complete the combination for the control and management of speed and torque on the extrusion screw, further reducing consumption.

Electrical and control equipment

All lines are completed with electrical equipment, produced internally by KOMAX to provide the maximum guarantee of quality and service to the customer.

  • The KOMAX programs are based on the most recent Siemens protocols and they allow quick installation of the machines, even on existing lines
  • A rich exchange of information with the plant network makes our extrusion lines in accordance with Industry 4.0
  • The easy use of the line is guaranteed by a large and intuitive from 12” to 19″ touch screen, capable of displaying graphics of the production process in real time.
  • Potentiometers are available on request.

Downstream and Accessories for KOMAX extrusion lines

A wide range of downstream equipment and accessories enriches KOMAX extrusion lines, thus making them suited to the customer needs, more and more agile in their use and generous with information regarding your production.

To meet the most varied needs, KOMAX offers different options, such as:

  • Calibrating table with different pumps
  • Haul-off solutions with belts and pads
  • Cutting systems with heated blade and guillotine
  • Accurate single layers and multilayers crossheads
  • Manual and automatic by-passes
  • Automatic extrusion jaws
  • Flexible connections for extrusion head
  • Extrusion screw extraction from the rear of the machine
  • Extrusion screw support trolley
  • Line remote control for process diagnostics
  • Full integration of all instruments present in the line
  • Factory acceptance (FAT) with production in our plant
  • Commissioning made by our specialists
  • Customer operator training
  • Full line installation in customer’s plant

 

 

Komax is specialized in tailormade projects, contact us to find the extrusion line perfectly suited for you.

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